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Demister Mesh Pads

Name: Demister Mesh Pads
Brand: BANARASWALA WIRE CRAFTS PVT LTD
Price: 800 INR
Availability: InStock

Price 800 INR/ Piece

Get a Price/Quote

MOQ : 100 Pieces

Demister Mesh Pads Specification

Hole Shape
Rectangular

Surface Treatment
Galvanized / Plain / Stainless Steel

Wire Gauge
10-12 Gauge

Length
Custom as per requirement

Aperture
Variable

Product Type
Demister Mesh Pad

Mesh Type
Fine Wire Mesh

Mesh Style
Knitted Mesh

Material
SS304, SS316, GI, Monel, Hastelloy, PTFE, Polypropylene

Alloy
SS304 / SS316 / Monel / Hastelloy

Application
Gas-Liquid Separation, Oil & Gas, Chemical Plants, Petrochemical, Process Vessels

Dimensions
Customized (typical thickness 100 mm, diameter as required)

Wire Diameter
0.15 mm to 0.30 mm

Weight
As per design / customer request

Color
Silver / Metallic Grey

Edge Type
With or without frame (as required)

Layer Structure
Single or Multi-layered

Packing Density
80-200 kg/m3 (as per design)

Mounting Type
Horizontal and Vertical Installation

Efficiency
99% for droplet size > 3 microns

Corrosion Resistance
Excellent (depends on selected material)

Operating Temperature
Up to 600C (material dependent)

Pressure Drop
Low, typically less than 25 mm H2O

Standard Diameter
As per vessel size - generally 300 mm to 5000 mm

Service Life
Long, varies with material and application

Standard Thickness
100 mm

Custom Sizes
Available on request

Demister Mesh Pads Trade Information

Minimum Order Quantity
100 Pieces

Payment Terms
Cash in Advance (CID)

Supply Ability
5000 Pieces Per Month

Delivery Time
7 Days

Main Domestic Market
All India

About Demister Mesh Pads

Demister Mesh Pads are the ones known with some other names like mist eliminator or spray and wire mesh demister also. These are designed accurately for removing the contaminants from the process of air emissions. Demister Mesh Pads are made either from GI wire or SS wire for the auto industry to remove the liquid droplets from the vapour streams or gas.

Superior Separation Efficiency

Designed to capture over 99% of droplets greater than 3 microns, Demister Mesh Pads provide highly effective gas-liquid separation. This ensures cleaner process streams, reduced emission levels, and improved downstream equipment performance, making them an essential choice for industries where purity and efficiency are paramount.

Customized for Diverse Applications

With a wide selection of materials-including stainless steel, Monel, Hastelloy, PTFE, and polypropylene-these demister pads can be tailored for various service conditions. They support a range of vessel sizes, layer structures, and can be installed horizontally or vertically, making them exceptionally versatile for oil & gas, chemical plants, and more.

Durability and Low Maintenance

Engineered for longevity, these pads boast excellent corrosion resistance and sturdy construction. Their service life is maximized by choosing materials that best match application demands, reducing maintenance interventions and ensuring consistent performance throughout their operational lifespan.

FAQ's of Demister Mesh Pads:

Q: How do Demister Mesh Pads function in gas-liquid separation processes?

A: Demister Mesh Pads operate by providing a large surface area for entrained liquid droplets to collide and coalesce. As process gas passes through the mesh, droplets larger than 3 microns are captured and removed, resulting in efficient phase separation and cleaner gas output.

Q: What are the benefits of using Demister Mesh Pads in industrial vessels?

A: These pads offer high separation efficiency (99%), low pressure drop, and excellent corrosion resistance, leading to cleaner product streams, protection for downstream equipment, and reduced maintenance costs. Their customizable size and material options further enhance suitability for a variety of applications.

Q: When should I consider a custom Demister Mesh Pad design?

A: Custom designs are ideal when your vessel size, process conditions, or material compatibility requirements differ from standard offerings. Factors like temperature (up to 600C), chemical compatibility, and vessel geometry often necessitate tailoring the mesh pad to your specific needs.

Q: Where can Demister Mesh Pads be installed within a process system?

A: These pads are suitable for installation in vertical or horizontal orientation within process vessels, gas-liquid separators, and scrubbers, commonly found in the oil & gas, chemical, and petrochemical industries.

Q: What is the typical service life of a Demister Mesh Pad?

A: Service life depends on factors such as process conditions, material selection, and maintenance. With materials like SS316, Monel, or Hastelloy, service life is generally long. Selecting the appropriate material provides optimal durability under harsh operating environments.

Q: How is the Demister Mesh Pad installation process conducted?

A: Installation involves fitting the pad into the designated vessel section, which can be facilitated with or without frames as specified. Pads are available in standard and custom diameters (typically 300 mm to 5000 mm), and can be layered singly or in multiple layers to suit process demands.

Q: What surface treatments and mesh styles are available for these pads?

A: Surface treatments include plain, galvanized, and stainless steel finishes, while mesh styles are available as knitted or fine wire mesh. Aperture and wire diameter are variable and can be specified according to application.

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